Relays and Switches

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Mono-stable relays

Environmentally sealed one-coil system High Power Relays for exacting requirements in Defence, Aerospace, Truck and Construction Vehicle applications.

The relay generates high contact pressure with the result of high performance on shock and vibration strength and low contact voltage drop. The compact design and minimized coil power are also important features. The robust design of our High Power Relays ensures a sealing rate of IP67 and IP6K9K (steam pressure cleaning) in accordance with IEC 60529 and DIN 40050-9.

 

Relays from this series are available in the following continuous current ranges: 50 / 100 / 200 / 300 / 500 / 1000 Amps.

Bi-stable relays

Environmentally sealed bistable Power Relays for exacting requirements in various applications in areas of Defence, Aerospace, Trucks, Railway, Construction machinery, Ground support and Lift trucks.

With the special magnetic circuit comparable parameters to our dual coil system Power Relays with identical ratings can be achieved. In particular high shock and vibration characteristics and low contact voltage drop. The permanent magnetic holding of contact state requires no power, which could result into additional power loss.

The robust design of our bistable Power Relays ensures a sealing rate of IP67 and IP6K9K (steam pressure cleaning) in accordance with IEC 60529 and DIN 40050-9.

 

Relays from this series are available in the following continuous current ranges: 75, 120, 200, 300, 500 and 1000 Amps.

Relays with integrated electronics

The 28.99 and 30.99 series are environmentally sealed power relays with mono and bi-stable drive technology integrating an evaluation system for the individual requirements of current monitoring. The basis of the type 28.99 is a dual-coil monostable relay with a separate pickup and holding coil. This system generates a high contact pressure with the benefit of having a low contact voltage drop and a low holding current. The basis of the type 30.99 is a bistable power relay with a dual coil system and a permanent magnetic holding of the contact state which requires no additional holding energy. The relay control, main-contact monitoring, current sensing and other control functions are supervised by the integrated electronics.

The additional electronics enables:

• Automatic relay shutdown when over-current is detected in the main circuit (Load circuit)

• Free programmable analog OUTPUT

• Free programmable over-current cut off thresholds

• Possibility of using a conventional simulation of melting fuse characteristics

• Relay switching on and off by a control input

• Optional control input for starter to “hide” transient current spikes during the start procedure

• Safety release by low voltage, and over-temperature shutdown feasible

• Output of a status signal to indicate the operating status

• Signal and control input via cable and connectors

• Short-circuit-proof and integrated polarity protection

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Kissling Sealed Relays 

Kissling Sealed Battery Disconnector 

Jayant Group

Sealed Switches

 
 
 
 
 

Sealed Battery Disconnectors

Our manually operated battery disconnectors range from 200 A to 500 A and meet the most demanding requirements in all vehicle applications. The nominal current ratings refer to continuous DC current at up to 100% duty cycle and the switches are built to switch under full load and can handle up to 5 times the continuous current level for up to 10 seconds as overload current. All Series 35 battery disconnectors are sealed with a technology that meets or exceeds the IP 67 and IP6K9K (steam cleaning) standards and the switches are designed to operate at temperatures between -40°C and +85°C.


Options include single or dual pole configurations, various mounting and locking (security) alternatives as well as different shapes and colors of the operating handles.

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Sealed Push-Button Switchces

Our  Push Button Switch (TS) is available in reliable KISSLING quality in 1-pole and 2-pole version with change-over function. These switch types are suited for various mounting conditions and thus meet your individual requirements. The push button itself is available in various colours, with symbols and also in an illuminated version.

 

The push button switch is especially characterized by its seal level IP67 & IP6K9K as well as its high shock and vibration resistance. For this reason, it is highly suitable for performance under demanding environmental conditions.


Typical applications:

• Plant and industrial engineering

• Commercial vehicles

• Special suitability as system start/stop switch in various kinds of mobile applications and in control panels also with remote control function

 

Sealed Rotary Switchces

Rotary Switch – This switch is one of KISSLING’s latest developments. It is available in reliable KISSLING quality in 1-pole and 2-pole version with change-over function. These switch types are suited for various mounting conditions and thus meet your individual requirements. The rotary Switch itself is available in various colours.The rotary switch is especially characterized by its seal level IP67 & IP6K9K as well as its high shock and vibration resistance. For this reason, it is highly suitable for performance under demanding environmental conditions.


Typical applications:
• Plant and industrial engineering
• Commercial vehicles
• Construction vehicles
• Special suitability as system start/stop switch in various kinds of mobile applications and in control panels also with remote control function.

Rocker Switchces

Environmentally sealed 2 pole rocker switches available from KISSLING have been developed in respect to highest requirement specifications. Termination styles include screw, faston or solder (spade) terminals. Rocker switch colours and symbolic / legend imprints can be supplied on request.


Typical applications:
• Plant and Industrial Engineering
• Medical Equipment
• Commercial Vehicles
• Commercial and Military Equipment

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Customized & Customer-Individual Solutions

KISSLING is traditionally seen as a pioneer for technical innovation and development of unconventional switching solutions. Our core competence lies in the development of special customized solutions for applications where standard products exceed their limits.
After carefully analyzing the specific application (and this analysis can be performed together with you on-site if appropriate), we can propose an optimal solution that is both cost effective and entirely meets your requirements.
KISSLING maintains a high degree of verticle integration in the manufacturing process and close interaction between manufacturing and engineering.  This gives us the ability to model, prototype, tool and test in-house with the latest technology - and ultimately provide our customers with rapid results combined with reliable quality.  
From rapid prototype and early sample manufacturing - to series production:
KISSLING organizes not just the product development, but also the accomanying and provides assistance with any necessary accompanying and appropriate audits and certifications. Our superior internal requirements are set in accordance with the standards of various manufacturing and industrial standards, e.g. DIN EN ISO 9001, AS9100, MIL-R-6106, ISO/TS 16949 and DIN EN ISO 14001.  
KISSLING - CLOSE TO THE CLIENTS – RAPID IMPLEMENTATION
Using our modern laboratory test equipment, we can guide you through:
Environmental testing:
Shock and vibration / climate and temperature/combination of shock, vibration, temperature and climate / sealing
Lifecycle Tests:
Mechanical life I Electrical life

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Series 24/ES Safety & Emergency Switches

Our selection of sealed safety and emergency-stop (E-STOP) switches have been designed, and manufactured to the most exacting quality standards and are relied on by hundreds of customers around the world to perform under extreme conditions.


Our product spectrum includes the:
24 series switches for high current applications, particularly on military vehicles and in heavy industrial application (forklifts, man lifts, industrial conveyor systems);
ES series for industrial applications and vehicles where a compact, sealed and ruggedized housing as well as high resistance to Shock, vibration, dust and moisture are all important to safe and reliable switching.


Safety-related switching applications are no place to compromise on quality - and nobody understands that better than KISSLING. Come talk to us about your application needs.

Toggle Switches

The toggle switches available from KISSLING have been developed under strict guidelines to meet recognized international standards.  All these switches are sealed themselves and we offer additional sealing rings for improved mounting solutions and optional bellows for the handles.Our broad selection of toggles includes many options for switching configuration, termination type, load carrying capabilities and locking combinations.


We provide switches both with and without switch guards to prevent accidental switching as well as individual switches and complete switch assemblies with additional sealed housings for simplified vehicle assembly procedures.

Plunger Switches

KISSLING is a trusted supplier to a number of OEM manufacturers for plunger and transmission switches and the Series 44 switches were developed using our extensive competence and know-how gathered over decades of manufacturing high-end and long-life switches to meet even the most difficult operating requirements. 


The electronic versions of these switches are designed for 5 VDC (direct connection to ECU) and are available with a wide variety of configuration options including contact configurations (NO; NC) and electrical connection alternatives, as well as various plunger geometries and plunger travel distances. 
 

All of these switches are extremely shock & vibration resistant (50G / 5G), meet or exceed the IP67/IP69K standard, and have undergone long life testing for over 4 Million cycles. 

Micro Switches

These KISSLING micro switches have been specifically designed for mission critical applications with extended environmental requirements.  These high quality microswitches are extremely precise and display both reliable and consistent switching behavior under the harshest conditions and over product lifespans of 10 -40 million cycles.  These switches are all enclosed thermoplast housings and sealed up to IP40, IP65 or IP67 depending on the configuration.


Our broad selection of micro switches includes options for 1- & 2-pole switching configurations; special models for extended operating temperature ranges or extended life cycles; various electrical connection types and a number of different housing styles and actuator geometries. 

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